Forged Parts – Durable, Conductive, and Precision-Crafted
MSS International specialises in forged components made from copper, aluminium, and copper alloys, using advanced hot and cold forging techniques to meet high standards in durability and conductivity.
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High-Quality Copper and Alloy Materials
Our forged parts use high-grade copper ETP and copper alloys, achieving optimal conductivity and strength. Through precision forging, we enhance material properties, resulting in components with uniform grain structure, low porosity, and superior mechanical performance.
Precision Forging and Engineering Expertise
Equipped with dedicated forging development software, our engineering team simulates metal flow to optimise die design and raw material usage. With a range of presses from 300 to 630 tons, we achieve both efficiency and precision, producing components up to 7.5 kg that meet exact specifications.
Comprehensive Quality Assurance
Each forged component undergoes thorough inspections, including automated dimensional checks and X-ray testing to verify internal integrity. Post-forging processes, such as coining and plating in tin, silver, or nickel, further enhance component performance and compliance with client standards.
Applications for Forged Parts
Innovative Features of MSS Forged Parts
MSS’s forged components combine advanced engineering with rigorous quality control, resulting in components that outperform alternatives. Key features include:
- Optimised Copper Conductivity and Strength
Our forged copper parts achieve conductivity levels of 99.8-101% IACS, significantly outperforming cast parts. The forging process also eliminates porosity and reduces the likelihood of cracks, ensuring each component is durable and reliable.
- State-of-the-Art Forging Techniques
MSS’s hot and cold forging processes, backed by specialised software, allow precise control over metal flow, optimising material use and reducing production costs. This technology enables efficient production with minimal waste, making each part cost-effective.
- Customizable Post-Forging Finishes
After forging, components undergo coining for dimensional stability, followed by custom plating in tin, silver, or nickel. These finishes protect against environmental factors and enhance the parts' longevity and resilience in operational environments.
- Seamless Casting-to-Forging Transitions
MSS has successfully transitioned over 100 components from casting to forging, improving both mechanical properties and production efficiency. Our engineering team collaborates with clients' R&D teams, using advanced design software to create updated models suited for forging.
Global Leadership in Forged Parts Manufacturing
With a focus on durability, conductivity, and precise engineering, MSS International sets the standard in forged parts production. Our global logistics and production capabilities ensure timely delivery and dependable quality for clients worldwide.
End-to-End Services and Logistics
MSS manages all production stages, from design and die simulation to final inspection and duty-free shipping. Our logistics network guarantees timely, reliable delivery, allowing clients to concentrate on their project objectives.
01 / FAQs
What is a trimming operation?
Trimming removes excess material from forged parts' edges to achieve precise shape and size, ensuring quality and removing any defects from forging.
What is a coining operation?
Coining applies high pressure to improve dimensional accuracy and surface finish, often adding custom features. It’s the final step, ensuring each part meets required specifications.