Overmolded Flexible Connectors – Reliable, Acid-Resistant, and Custom-Fit
MSS International is a leader in overmolded cable connectors, offering innovative, high-quality solutions for diverse applications, from energy storage to industrial mobility.
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Build Better with MSS International
Acid-Resistant Materials for Durability
Our overmolded connectors feature SuperFlex ‘Forprene’-sheathed copper cable, providing exceptional resistance to acid and wear. This quality material ensures each connector can withstand challenging environments while maintaining long-term reliability.
Precision Overmolding for Seamless Integration
MSS’s expertise in overmolding produces fully encapsulated connectors, creating a protective layer that prevents acid seepage. This precision process also includes cast lead or bolted ends designed to fit securely into traction battery cells.
Rigorous Quality and Process Control
From material selection to final inspection, MSS maintains strict quality controls. Each connector undergoes thorough testing to meet industrial standards, ensuring performance and reliability across diverse applications.
Applications for Overmolded Flexible Connectors
Industrial Mobility
Energy Storage
Automotive
Innovative Features of MSS Overmolded Connectors
MSS’s overmolded connectors offer durability and precision engineering, ensuring they perform in even the most demanding environments. Key features include:
- High-Quality, Acid-Proof Forprene Sheathing
Each connector uses a Super Flex ‘Forprene’ sheath, making it highly resistant to acid and environmental wear. This sheathing ensures the connector’s longevity, especially in battery and industrial applications where acid exposure is common.
- Customizable Intercell Connection Systems
MSS supplies connectors for both welded and bolted intercell systems, available in configurations with solid lead, copper strip, or insulated copper cables. Each design is optimised for secure, acid-resistant connections that maintain conductivity and mechanical stability.
- Advanced Overmolding Process
Our encapsulation process uses acid-resistant rubber compounds to fully protect each cable, preventing acid seepage and extending the component’s lifespan. Additionally, plastic-headed terminal bolts secure the connection, ensuring reliable performance in vibration-prone applications.
- Comprehensive Range of Sizes and Specifications
MSS offers connectors in various sizes, from 25 to 120 mm² diameters and centre distances ranging from 75 to 3000 mm. These options meet DIN, BS, and BCI standards, providing flexibility across a range of traction battery models and configurations.
Global Leadership in Overmolded Connector Manufacturing
MSS International stands at the forefront of overmolded connector technology, serving clients worldwide with a commitment to quality, innovation, and dependable service. Our global logistics network and extensive production capacity ensure timely, reliable delivery for every project.
End-to-End Services and Logistics
MSS provides a full-service experience, from custom design and material selection to production and duty-free shipping. Our dedicated logistics team ensures fast and reliable delivery, allowing clients to focus on their project goals with confidence.
01 / FAQs
How long before an intercell connector needs replacing?
The lifespan of an intercell connector depends on operating conditions and maintenance, typically lasting 5 to 10 years with proper care.
Why working with MSS for the supply of intercell connectors?
As a leading manufacturer, MSS supplies flexible cable connectors to top battery and industrial equipment manufacturers globally, combining expertise with proven product quality.
